Lockbox Assembly Docs
The Lockbox uses a custom printed PCB with additional off-board components including a display, battery, motor, encoder, buttons, and magnets.
Parts
This parts list is generated from hardware/bom.csv during the assembly-docs build — do not edit the table below by hand. Update the CSV instead. Parts are referenced throughout the Assembly Guide.
Lockbox-OSS/hardware/bom.csv · 679750e
| # | Part Name | Category | Description | Qty | UOM | Manufacturer | MFG PN | Vendor | Vendor PN | Source | Notes |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | Top housing | FDM | FDM-printed top enclosure housing | 1 | each | – | – | – | – | cad/top-housing.step | – |
| 2 | Bottom housing | FDM | FDM-printed bottom enclosure housing | 1 | each | – | – | – | – | cad/bottom-housing.step | – |
| 3 | PCB cover | FDM | FDM-printed PCB cover | 1 | each | – | – | – | – | cad/pcb-cover.step | Secures over the populated PCB. |
| 4 | Back button | FDM | FDM-printed back/arrow button cap | 1 | each | – | – | – | – | cad/back-button.step | – |
| 5 | Enter button | FDM | FDM-printed lock/enter button cap | 1 | each | – | – | – | – | cad/enter-button.step | – |
| 6 | Locking latch | FDM | FDM-printed locking latch | 1 | each | – | – | – | – | cad/locking-latch.step | Installs onto motor shaft. |
| 7 | Encoder wheel | FDM | FDM-printed rotary encoder wheel | 1 | each | – | – | – | – | cad/encoder-wheel.step | Installs onto rotary encoder shaft. |
| 8 | Motor clamp | FDM | FDM-printed motor clamp | 1 | each | – | – | – | – | cad/motor-clamp.step | – |
| 9 | Lockbox PCBA | PCA | Populated Lockbox PCB assembly | 1 | each | JLCPCB | – | JLCPCB | – | pcb/production/v1.4/bom_v1.4.csv | Top-level PCB assembly line item; populated component EBOM is tracked in git at source path. |
| 10 | PCB button switch | SWI | Tactile switch for PCB buttons | 2 | each | Same Sky | TS02-66-100-BK-260-SCR-D | Mouser | 179-TS0266100BK260SC | pcb/production/v1.4/bom_v1.4.csv | Vendor link: https://www.mouser.ca/ProductDetail/179-TS0266100BK260SC |
| 11 | Rotary encoder | SWI | Rotary encoder | 1 | each | Bourns | PEC12R-2120F-N0012 | Mouser | 652-PEC12R-2120F-N12 | cad/encoder.step | Vendor link: https://www.mouser.ca/ProductDetail/652-PEC12R-2120F-N12 |
| 12 | 4 mm magnet | FBO | N52 neodymium magnet, 4 mm x 5 mm | 4 | each | Generic Factory | – | TBD | – | – | One in locking-latch, one in top-housing, and two in bottom-housing. Source costing sheet marks supplier as LOOKING FOR NEW SUPPLIER. |
| 13 | Rubber foot | FBO | Polyurethane bumper foot, 0.312 in diameter, clear | 4 | each | 3M | SJ5302 | Digi-Key | SJ5302-7-ND | https://www.digikey.ca/en/products/detail/3m/SJ5302/2345107 | Glued onto backplate. |
| 14 | Motor | MTR | DC micro gear motor, 12 V, 60 RPM | 1 | each | Generic Factory | – | AliExpress | 33022320164 | cad/motor.step | Drives locking latch. Vendor link: https://www.aliexpress.com/item/33022320164.html |
| 15 | Motor wire | CHA | Motor wire harness, 1 mm pitch female connector, 2P, 100 mm, single head | 1 | each | Generic Factory | – | AliExpress | 1005007218127653 | https://www.aliexpress.com/item/1005007218127653.html | Connects motor to PCB. |
| 16 | Battery | BTY | 3.7 V 500 mAh lithium polymer battery with custom 2-pin JST and 5 cm black/red cable | 1 | each | Generic Factory | – | AliExpress | 1005009279419327 | cad/battery.step | Installed into top-housing. Vendor link: https://www.aliexpress.com/item/1005009279419327.html |
| 17 | Screen | ASM | PS 2.0 inch 14-pin SPI TFT LCD module | 1 | each | Generic Factory | – | AliExpress | 1005005865407299 | cad/screen.step | Installed into top-housing. Vendor link: https://www.aliexpress.com/item/1005005865407299.html |
| 18 | Torx screw | FST | #4-20 x 1/2 in 6-lobe flat Plastite alternative 48-2 screw, black oxide | 7 | each | Shorpioen | 0408LTFB | Shorpioen | BC-0408LTFB | https://shorpioen.com/4-20x1-2-6-lobe-flat-plastite-alternative-48-2-fully-threaded-black-oxide-and-wax-box-qty-10000-bc-0408ltfb/ | 2x for motor-clamp, 5x for pcb-cover; installed with T7 Torx driver. |
| 19 | USB-C cable | CBL | USB-A to USB-C cable, 4 ft braided | 1 | each | Generic Factory | – | Amazon | B0CRYMGXMX | https://www.amazon.ca/dp/B0CRYMGXMX | – |
| 20 | Resealable bag | PKG | 6 x 8 in resealable bag | 1 | each | Uline | S-5065 | Uline | S-5065 | https://www.uline.ca/Product/Detail/S-5065/Resealable-Bags/6-x-8-15-Mil-Resealable-Bags | – |
Assembly tools and shop supplies
| Item | Use |
|---|---|
| T7 Torx driver | Installing torx-screw fasteners |
flat-jaw-pliers | Pressing magnets into plastic inserts |
tweezers | Handling ribbon cable and small parts |
paperclip | Applying a light coat of SA-glue inside magnet inserts |
isopropyl-alcohol | Cleaning the rear of the screen and battery before tape |
microfibre-cloth | Protecting the front face and printed parts during assembly |