Lockbox Assembly Docs

Bill of Materials

The Lockbox uses a custom printed PCB with additional off-board components including a display, battery, motor, encoder, buttons, and magnets.

Parts

This parts list is generated from hardware/bom.csv during the assembly-docs build — do not edit the table below by hand. Update the CSV instead. Parts are referenced throughout the Assembly Guide.

Lockbox-OSS/hardware/bom.csv · 679750e

#Part NameCategoryDescriptionQtyUOMManufacturerMFG PNVendorVendor PNSourceNotes
1Top housingFDMFDM-printed top enclosure housing1eachcad/top-housing.step
2Bottom housingFDMFDM-printed bottom enclosure housing1eachcad/bottom-housing.step
3PCB coverFDMFDM-printed PCB cover1eachcad/pcb-cover.stepSecures over the populated PCB.
4Back buttonFDMFDM-printed back/arrow button cap1eachcad/back-button.step
5Enter buttonFDMFDM-printed lock/enter button cap1eachcad/enter-button.step
6Locking latchFDMFDM-printed locking latch1eachcad/locking-latch.stepInstalls onto motor shaft.
7Encoder wheelFDMFDM-printed rotary encoder wheel1eachcad/encoder-wheel.stepInstalls onto rotary encoder shaft.
8Motor clampFDMFDM-printed motor clamp1eachcad/motor-clamp.step
9Lockbox PCBAPCAPopulated Lockbox PCB assembly1eachJLCPCBJLCPCBpcb/production/v1.4/bom_v1.4.csvTop-level PCB assembly line item; populated component EBOM is tracked in git at source path.
10PCB button switchSWITactile switch for PCB buttons2eachSame SkyTS02-66-100-BK-260-SCR-DMouser179-TS0266100BK260SCpcb/production/v1.4/bom_v1.4.csvVendor link: https://www.mouser.ca/ProductDetail/179-TS0266100BK260SC
11Rotary encoderSWIRotary encoder1eachBournsPEC12R-2120F-N0012Mouser652-PEC12R-2120F-N12cad/encoder.stepVendor link: https://www.mouser.ca/ProductDetail/652-PEC12R-2120F-N12
124 mm magnetFBON52 neodymium magnet, 4 mm x 5 mm4eachGeneric FactoryTBDOne in locking-latch, one in top-housing, and two in bottom-housing. Source costing sheet marks supplier as LOOKING FOR NEW SUPPLIER.
13Rubber footFBOPolyurethane bumper foot, 0.312 in diameter, clear4each3MSJ5302Digi-KeySJ5302-7-NDhttps://www.digikey.ca/en/products/detail/3m/SJ5302/2345107Glued onto backplate.
14MotorMTRDC micro gear motor, 12 V, 60 RPM1eachGeneric FactoryAliExpress33022320164cad/motor.stepDrives locking latch. Vendor link: https://www.aliexpress.com/item/33022320164.html
15Motor wireCHAMotor wire harness, 1 mm pitch female connector, 2P, 100 mm, single head1eachGeneric FactoryAliExpress1005007218127653https://www.aliexpress.com/item/1005007218127653.htmlConnects motor to PCB.
16BatteryBTY3.7 V 500 mAh lithium polymer battery with custom 2-pin JST and 5 cm black/red cable1eachGeneric FactoryAliExpress1005009279419327cad/battery.stepInstalled into top-housing. Vendor link: https://www.aliexpress.com/item/1005009279419327.html
17ScreenASMPS 2.0 inch 14-pin SPI TFT LCD module1eachGeneric FactoryAliExpress1005005865407299cad/screen.stepInstalled into top-housing. Vendor link: https://www.aliexpress.com/item/1005005865407299.html
18Torx screwFST#4-20 x 1/2 in 6-lobe flat Plastite alternative 48-2 screw, black oxide7eachShorpioen0408LTFBShorpioenBC-0408LTFBhttps://shorpioen.com/4-20x1-2-6-lobe-flat-plastite-alternative-48-2-fully-threaded-black-oxide-and-wax-box-qty-10000-bc-0408ltfb/2x for motor-clamp, 5x for pcb-cover; installed with T7 Torx driver.
19USB-C cableCBLUSB-A to USB-C cable, 4 ft braided1eachGeneric FactoryAmazonB0CRYMGXMXhttps://www.amazon.ca/dp/B0CRYMGXMX
20Resealable bagPKG6 x 8 in resealable bag1eachUlineS-5065UlineS-5065https://www.uline.ca/Product/Detail/S-5065/Resealable-Bags/6-x-8-15-Mil-Resealable-Bags

Assembly tools and shop supplies

ItemUse
T7 Torx driverInstalling torx-screw fasteners
flat-jaw-pliersPressing magnets into plastic inserts
tweezersHandling ribbon cable and small parts
paperclipApplying a light coat of SA-glue inside magnet inserts
isopropyl-alcoholCleaning the rear of the screen and battery before tape
microfibre-clothProtecting the front face and printed parts during assembly